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        <TITLE>socgen project manifesto</TITLE>
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        <META NAME="date" CONTENT="2008-01-08T12:01:41-0500">
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<H1><A NAME="socgen_project"></A>SOCGEN Project</H1>
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<H2><A NAME="manifesto"></A>Manifesto</H2>
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<P>The semiconductor industry is in the process of undergoing a
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complete metamorphosis that will change forever the way digital
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electronic products are designed. The last time this occurred was
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back in the 1990's when schematic capture was a popular tool for
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designing ICs. But designs grew to the point where you couldn't plop
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down a gate and and connect it fast enough to create and verify a net
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list in a reasonable amount of time. So schematic capture has been
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replaced in all but the simplest designs with a HDL/SYNTHESIS flow.</P>
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<P>That happened about 15 years ago and despite constant predictions
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of the demise of Moore's Observation we now find ourselves back in
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the same situation, You cannot type fast enough to create and verify
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a net list in a reasonable amount of time.</P>
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<P>The solution that is now emerging to meet this growing demand is
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Design For Reuse(DFR). This methodology recognizes that the vast
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majority of design work is simply a rehash of work that someone else
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has already done. If you could reuse and leverage preexisting code
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then the amount of new design work needed drops off dramatically.</P>
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<P>The SOCGEN project was created to provide a free open-sourced
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Design for Reuse tool set for asic and fpga developers. It will also
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provide industry standard best practice guidelines that show how to
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create a reusable design as well as a series of IP modules and
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designs to demonstrate the proper way to make a design.</P>
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<P>Everything in the SOCGEN project is released under GPL3 as free
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and open source. SOCGEN will partner with other opensource or
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free-to-use tools to form a complete embedded systems tool chain that
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includes IC design, PCB design, Firmware development and real time
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debugging.
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<H2><A NAME="guidelines"></A>Why am I doing this?</H2>
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<P>Theres an old saying that everyone has at least one good novel in
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them. For an engineer it's at least one good open source project. I
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spent my career as a electrical engineer working for Hewlett-Packard.
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Nothing in my years in R+D could prepare me for what we had to do to
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create deep submicron asic designs. The chip sizes and complexities
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grew every year and it was a struggle to keep up with all the new
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processes. But I had spent several years working as a production
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engineer mostly bringing new products up the production ramp and the
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techniques used in manufacturing were exactly what were needed to
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design DeepSubMicron asics.</P>
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<P>R+D engineers tend to work like ye olde Yankee craftsmen. They go
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into their shops and spend a lot of time handcrafting a design and it
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is beautiful when finished. But it also takes a lot of time and the
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demand is such that you will soon need every adult male in New
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England working in the shops to meet production quotas. It's time to
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part with the traditional ways and create a high volume manufacturing
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line for asics.That is the goal of Design for Reuse.</P>
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<P>I was fortunate to work at HP in a design group that was doing
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bleeding edge development of design for reuse techniques. The Inkjet
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Peripheral group had a IC design team that spanned four divisions and
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a support operation. We did 2-4 asic designs a year and did this year
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after year after year. We designed families of chips doing one for
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low-end, high volume , one for high end, high performance and if the
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vintage chart called for it , one in the middle.</P>
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<P>We designed platform asics. There were to many products to do one
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chip per product so the chip that went into an All-In_One printer
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scanner could also go into a Photo printer or a stand alone printer.
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The extra silicon needed to support unused functions was nothing
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compared to the cost savings from combining product volumes into a
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single part. Pin's on the other hand were precious. The pins needed
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to drive the scanner interface were multiplexed with the Photo card
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pins as well as GPIO pins. The code would configure the chip for
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whatever product it happened to find itself in.</P>
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<P>We also did multi-Vendor designs. Our volumes were to high to only
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have a single source. Plus we wanted the pricing that came from
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having multiple sources. One year we did a family of three asics with
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three different vendors plus a fourth chip that was the low end
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design second sourced from two of the vendors. On top of all this we
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breadboarded all three designs in a FPGA system.</P>
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<P>I learned a lot about how to share and reuse IP and delivering a
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working net list on schedule. We were well ahead of the rest of the
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industry.</P>
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<P>The recession ended my career after 28 years and 10 months. I was
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57 and trying to figure out what I wanted to do now that I had grown
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up. When I started my career an asic mask set cost about $50,000. At
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the end of it they were quoting about $1,200,000. Asic design starts
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had been dropping year over year even before the recession. Fewer and
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fewer companies could afford to do asics. Staying with asics meant
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moving.</P>
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<P>FPGA's one the other and were booming. Larger chips were opening
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up new areas where fpga only products were feasible and becoming more
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common. I also could see that FPGAs were following the same growth
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curve that asics took 20 years ago and that fpga designers were
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making the same tool mistakes that asic designers made. Some fpga
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designers still use schematic capture.</P>
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<P>This became my mission. To create the tool set needed to generate
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System_on_Chip net lists for FPGA and asic designers. I know there
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are a lot of big guns in the EDA industry also trying to do this but
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I have some advantages. First of all I'm not in it for the money. The
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tools that I have tried out all have to squeeze in enough features to
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justify their price tags. They become bloated. Design for Reuse is
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not a complicated problem. The tool that we used at HP to preform
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most of the work was a simple macro preprocessor module that we
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downloaded from CPAN.
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<P>Second of all ,most of the commercial design for reuse tools
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didn't work. I would sit through the dog and pony shows telling me
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how these tools would do the job. Then we would start telling them
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about our design environment and their eyes would start glazing over.
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Their tools work fine if you have one design team in one location
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doing one chip with one vendor but anything beyond that is iffy.</P>
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<P>Last of all they were addressing the wrong problem. They were
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trying to reuse IP that was never designed to be reused. That hard.
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SOCGEN tells you how to design IP so that it is reusable. That makes
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a big difference.</P>
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<P>SOCGEN is a living project. I will be adding to it on a continuous
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basis from here on out. My legal constraints with HP have ended so I
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am sole owner of all the work that I create. I will not be adding any
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code here that was developed at HP. I now realize that we made a
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fundamental mistake in our tool set. We started by creating stand
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alone tools that ran under gmake and started working from the fringes
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of the design into the core. That was wrong. We should have started
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at the core and worked our way out to the fringes. The first SOCGEN
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tools will take that approach.</P>
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<P>SOCGEN will also partner with and use other open source EDA tools
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when convenient. gEDA has a well developed PCB design flow and I
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intend to use gschem as part of my tool flow to feed parts to the
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PCB. Schematic capture is a useful tool. It's just that you do not
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want to be plopping down gates and connecting wires. You want to be
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plopping down components and connecting interfaces.
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<P>Till Later</P>
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<P>John Eaton</P>
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